what we do

Mayco Services

We offer quick to market, Art to Part services that will take your project from an idea, to a product in the hands of your customer.

Services

Engineering Design Validation

In our Art to Part approach to design and manufacturing, Mayco International begins each and every project by engaging every department of our enterprise so that our customer’s end product surpasses expectations.

Bring us your sophisticated design or just an idea on your drawing board and our entire company will ramp up to ensure that you have your final production pieces in the quantities required, at the right time and for the right price.

Our talented pool of 115 designers and engineers work both here in the States and abroad. We offer the advantage of 24 hour service to guarantee that your ideas or designs can swiftly be brought to life in a prototype that can be examined, tested and reworked to move the project along to the manufacturing stage.

Our engineering, design and validation team immediately engages experts from tooling, molding, procurment, packaging and logistics.

We collaborate

Our collaborative approach brings precise departmental know-how to the development stage of every job. Our engineering, design and validation team immediately engages experts from tooling, molding, procurement, packaging and logistics. Ensuring that the desired end-product remains the driving force of our efforts. This method allows Mayco to anticipate and trouble- shoot problems before a tool is made or a part is produced. Additionally, our collaborations lead to the development of cost-cutting ideas and continuous improvements that will add value as the transformation from Art to Part is realized.

top-notch resources

Our state of the art equipment, tools and software assist our workforce in creating prototypes that can be tested, improved upon and prototypes retested as required before a tool is built or a production piece is manufactured. We combine a half century of proven experience with new ideas to manufacture the light-weight, environmentally conscious products demanded for the 21st century. The right part at the right time in the desired quantities for the lowest price – Mayco International delivers Art to Part and anywhere in between!

Program Management

Our program management processes have been developed to add flexibility while maintaining control throughout the product lifecycle. Our history and experience demonstrate the success of our risk-based processes to achieve the highest level of control and quality in dynamic team environments.

Program risks are managed and mitigated at each stage of the project; using risk-management practices; such as Failure Mode and Effects Analysis (FMEA). Risk management is performed by the Mayco Group by developing a risk-management process best suited for each program. Risks are assessed and managed on a consistent basis to address changes stemming from environmental, technical, and organizational constraints across the program.

We have developed tools and templates that can be used for communications, monitoring, and controlling the program. The Mayco Group brings mature tools and templates that have been developed, adopted, and successfully used in practice. Our people use tools providing the appropriate level of control, while maintaining flexibility to add value to projects of all sizes and complexities.

Contact us for more information on how your next project can be transformed from Art to Part.

Services

Tooling

As a Tier 1 supplier to the Automotive OEMs, Mayco International keeps their tooling in-house to guarantee that the highest possible standards and tolerances are followed.

We can provide tooling for a thousand piece run or a million piece run. Tooling is an art, and our tooling experts understand how to produce masterpieces for the manufacturing world. Our tools perform as expected to produce a quality part every time the press is engaged for the entire life of the tool. When going from Art to Part, a good tool is not enough, we provide tooling excellence and are proud to be leaders in tooling within the automotive industry and beyond.

Contact us for more information on how your next project can be transformed from Art to Part.

Services

Manufacturing

Mayco international is dedicated to manufacturing to exacting standards and with as little waste as possible.

Our people strive to only place perfect examples of manufactured parts into the stream of commerce. Mayco also believes in being a good steward of our natural resources by using as many recyclable and natural products as can be safely integrated into automobiles and other consumer products.

Manufacturing is more than just putting parts together. It's coming up with ideas, testing principles, and perfecting the engineering, as well as final assembly.—James Dyson

Mayco International has the molding capabilities for all of your needs.

Injection Molding 250 ton to 3300 ton//Thin Wall Injection Molding//Compression Molding//Blow Molding//Vacuum forming//Two shot injection molding//Thermoforming//Variable temperature molding (VTM)//In mold decoration//Polyform molding//Gas assist

Contact us for more information on how your next project can be transformed from Art to Part.

Services

Assembly & Sequencing

Our assembly and sequencing operations use state of the art conveyor systems and employees who provide quality workmanship.

We count on our expert supply chain management team that is dedicated to just-in-time ordering from around the corner to around the globe. Tight controls in our procurement processes decrease warehousing and carrying costs, these savings are reflected in the piece price we can offer our customers.

Great things are done by a series of small things brought together.—Vincent Van Gough

Mayco International is a leader in automotive interiors and instrument panels, perhaps it is best to highlight this aspect of our business by way of example: Currently we produce an instrument panel consisting of 46 separate components that require a variety of methods for assembly into a functioning instrument panel ready for the automotive assembly line. We ship a truckload of 72 of these completed instrument panels every hour – 6.5 days per week.

Mayco International is a leader in assembly and sequencing and we take pride in providing our customers the products they want, in the quantities they need precisely when they need them. Art to Part includes getting the finished product to our customer as promised and without any compromise to quality.

Contact us for more information on how your next project can be transformed from Art to Part.

Services

Logistics & Supply Chain

Mayco International values every department equally.

It does not matter if we have world class engineering and manufacturing if we can not get our product safely shipped to our customer exactly when it is expected. Whether you need parts around the corner or around the globe, we deliver.

our capabilities

  • Extensive experience in transportation, logistics and supply chain management
  • 350,000 square feet of multiple warehouse, cross dock and distribution centers located throughout Michigan
  • Truck load, local, regional and long hauls
  • MILK runs — Dedicated delivery
  • Heavy Haul

 

  • Specialty Equipment Moving
  • 24/7 schedules to accommodate your business and JIT schedules
  • Supply Chain Solutions
  • Warehousing
  • Reverse Logistics
  • Vendor Managed Inventory and Bar Code Scanning

Systems & Certifications

  • Selects Transportation Management Software and GPS Tracking
  • 24/7 Dispatch
  • Operations Center
  • Canadian Authority / FAST
  • C-TPAT Certified
  • Smart Way Transport Partner
  • EDI Systems
  • ISO 9001:2008

Let’s start a project

Ready to get
Started?

Contact us for more information on how your next project can be transformed from Art to Part.