Mayco International has design and product development capabilities in all of the countries in which we have manufacturing capabilities. Our Engineering and Design teams are a crucial part of our Manufacturing team, as our goal is to produce parts that not only meet our customer’s requirements, but also meet the needs to manufacture parts that meet our obligations in providing a safe, clean, and friendly work environment.
Our commitment to have our customer's engineering staff onsite is also an essential component to our success. We can communicate with our customers directly, while also working with our team offshore to ensure the work is completed on time. Mayco can design, simulate, and engineer the complete project before ever building a tool and or equipment to produce an actual, physical part. With these capabilities, we can ensure your product will meet your requirements.
At Mayco, we take a different approach to design validation than most of our competitors. In the crucial step of taking your requirements from planning, to the manufacturing process, it’s not enough to know if the design works. Everybody has designs that work. You need designs that work better. You need to know that your design is stronger, or more comfortable, or more aerodynamic. Otherwise, it’s just another part.
We can work with your current designs or designs created by our global team of in-house engineers. During our design validation process, we put it all to the test, from mold flow analysis, to shape and fit testing, to strength and resistance monitoring. We use the design validation process to find not just flaws to be fixed, but opportunities to be explored.
When choosing a tooling partner, you are making a major investment. In an age when reputations are hard earned and recalls have crippling potential, you need to know with absolute certainty that a design is performing as well as possible. At Mayco, our goal is to provide that certainty … every time.
And the design validation stage is pivotal to reaching that certainty.
Tooling is offered through one of our affiliated company Mayco. At the core of Mayco service offerings is expert tooling. We have four facilities in four countries that handle a wide variety of local and export tooling jobs. This coverage, combined with exceptional talent throughout the entire tooling process, ensures that Mayco is unsurpassed in its ability to offer superior tooling services at low costs to customer around the globe.
The tooling process itself is only one part of the total Mayco process, however. It’s the peripheral support we offer to the tooling process that makes Mayco the leader in tooling services. Our quality assurance process guides everything we do, including tooling. And, yes, our quality is certified:
- ISO 9001 Certificate
- ISO/TS16949 Certificate
Through expert design validation and processes that include mold flow simulations, operating simulations, assembly simulations, mold analysis, and more, Mayco International ensures that the tooling services we offer produce the highest quality parts possible. And with our global manufacturing capabilities, we can move from tooling to manufacturing in a choice of facilities that expedites the delivery process through the most efficient supply chain management channels.
At Mayco International, we offer our customer complete art-to-part solutions. Manufacturing is a core component of that process. Our manufacturing capabilities are second-to-none and serve customers in the following markets:
- Automotive – OEM and Aftermarket
- White Goods & Consumer Goods
While the quality of our manufacturing capabilities can be evidenced by the roster of customers who have chosen us their supplier of choice, the quality of the work we deliver is just one part of the reason why Mayco International is the premiere manufacturing partner. With manufacturing facilities located around the world, we have the capability to manufacture multiple parts and simultaneously deliver them to our customer’s locations.
In the present economy, costs associate with manufacturing labor are watched very closely. At Mayco International, we leverage our global workforce and established supply chain to combine manufacturing and delivery at reduced costs. This structure has been put in place to not only help customers withstand economic fluctuations, but thrive in times of global economic strength.
The assembly process begins before a part is ever touched. Mayco uses state-of-the-art assembly situation to ensure the most efficient way to execute the assembly process, while also adhering to our high quality standards.
Further, our global assembly capabilities allow us to maximize the capacity of each of our assembly facilities. And through our expert supply chain management capability, assembled parts from different countries can even be delivered just in time to minimize warehouse costs.
The ability for Mayco to deliver the parts you need in the sequence and at the time you need them allows your company to save in warehousing and carrying costs. It also allows you to reduce the amount of time it takes to order steps in the production process, allowing for more production per man hour.
Among global competition, the ability to maximize production times allows you to not only reduce costs passed along to the consumer, but react more quickly to changes in the market with the volume of products needed to meet consumer demand. Mayco is the company that can help you make that happen.