Aug 07/20

5 Tips to Improve Your Production Efficiency

production efficiency

Industry 4.0 and Augmented reality for industry concept. Robotic and Automation system control application on computer screen on automate robot arm in smart manufacturing background.

If you run a production line of any sort, improving your production efficiency is a top priority. The success of your company depends on the way you manage your assembly lines.

But what makes assembly lines efficient? The tips in this article will help you improve your production efficiency to the fullest.

1. Improve Your Communication and Data Management

Communication is foundational for any business you run. Miscues in your production line can have catastrophic effects. Managing your data will help you keep your assembly line operating correctly and efficiently around the clock.

Several companies are using artificial intelligence (AI) and big data to improve their production and manufacturing.

Embracing AI with your production line gives you real-time monitoring. This optimizes your troubleshooting and lets you hit deadlines and delivery dates. You can also use AI to bolster the care and maintenance of your machinery.

Companies are even beginning to use open-sourced AI algorithms to design new products in real-time. The possibilities are endless when you embrace AI and machine learning.

2. Take Care of Your Equipment and Reduce Downtime

According to studies, unplanned downtime can cost a company $260,000 per hour in some cases.

Taking care of your machinery will help you reduce the likelihood of downtime. Keep clear work logs for your equipment and upgrade whenever you need to.

Ramp up your technology and embrace relevant Software as a Service (SaaS), Hardware as a Service (HaaS), and other forms of tech. Embracing technology is not only essential for your production but also for your future business prospects.

3. Pinpoint Any Bottlenecks or Setbacks

Unchecked bottlenecks are a death knell for any production process. Bring these bottleneck issues to light and fix them as quickly as you can.

Having a quality preventative maintenance plan in place will help you catch these issues before they become problematic. Categorize your bottlenecks so you know whether each was caused by your workers, the machinery, or the techniques that you’re using.

4. Map Out Your Goals and Improve Teamwork

As the old adage says, teamwork makes the dream work. Have goals in place for your production. When you set benchmarks you can organize your processes to meet them.

Invest in an enterprise resource planning (ERP) platform that’ll integrate several processes. Everyone in your workplace can communicate and share information in one place with this cloud-based process.

Many companies are also striving to make their production more sustainable and eco-friendly. Getting on the same page with your goals reduces waste. You can use these processes to use less energy and implement a recycling program.

Regardless of what goals you set, remaining intentional about them keeps your team engaged and productive.

5. Make Use of Automation Whenever Possible

Automation is king right now in the manufacturing industry. Robotic process automation (RPA) has grown to a close to $1 billion industry.

Embracing production automation reduces your workforce and labor while improving your productivity. You’ll be able to cut production costs and operate around the clock. This level of innovation can transform your production no matter what industry you’re in.

Improve Production Efficiency at All Levels

When you follow these tips you can improve your production efficiency to the fullest. Your manufacturing work will reach new heights when you embrace the tips above.

We’d be happy to help you out. Take the time to contact us online or at (586)803-6000.